Nearly DarkNinja.
Try this:
1. Place a scissor jack (from a car) under the bottom of the bike to hold the front wheel up. Try to do it somewhere it won't break the fairing.
2. Take out the brake pads (It'll make removing the wheel easier). Undo the bolts that hold the caliper to the fork. Using mole grips, GENTLY push back the brake pistons into the calipers.
3. Undo the bolt that holds the axle bolt at the bottom of the fork tight.
4. Undo the axle bolt and slide it out. At this stage the front wheel will drop out, the little bush at the side of the wheel will fall out and roll across the gargre and go under somewhere really dirty and hard to get to so watch where it goes!
5. GENTLY remove the wheel and place it to the side.
6. Remove the disc rotors so you won't bend them trying to get the bearings out (if they are squeeking they are probably gonna be hard to get out).
7. Put the wheel (now without the rotors on it) on its side and bang the bearings out. If you don't want to remove the rotors get a couple blocks of 4 x 2 and put the wheel on this. But if you bend the rotors when you slip don't say I didn't warn you! A good way to remove the bearings is to use a rod (I use the bar for the scissor jack) and a hammer. Put the tyre on its side, put the bar down through the axle and give it a hard tap. A couple of these and it'll come straight out. Then turn the wheel over and try again. There may be a space in between the two bearings. Remember to put this back in when you put the regreased bearings back in. I forgot and had to take them out again when I last did my bearings.
8. Grease up your bearings with a really good quality high-temperature grease (lithium-based Molybdenum grease is perfect). Carefully place them back on top of the socket, put a bit of wood over them and use the hammer to bang them back in. You did remember the spacer between the bearings didn't you?
9. Put the rotors back on. Remember the loctite locking compound or the screws may come loose when you don't want them to.
10. Get someone to help you find the spacer that flew across the gargre when you took the wheel off. Get that person to help you put the wheel back in as it's kind of tricky.
11. Do up the bottom of the fork that holds the axle on.
12. Bolt up the calipers again.
13. Put the brake pads back in the brakes. Check they are the right way around. Then check again. I've done this wrong in the past to my eternal embarassment (sorry MrMelon).
14. Give the brake lever a few squeezes until the brakes work again.
If all this sounds too hard, and you don't mind riding to Upper Hutt, send me a PM and I'll let you know my address. I'm working on my bike on Saturday morning and doing a bit more work on another bike is no worry. I've got everything you need to work on it here.
Hope this helps.
Simon
And I to my motorcycle parked like the soul of the junkyard. Restored, a bicycle fleshed with power, and tore off. Up Highway 106 continually drunk on the wind in my mouth. Wringing the handlebar for speed, wild to be wreckage forever.
- James Dickey, Cherrylog Road.
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