I've been toying with the whole DIY intercom off and on for a while now.Originally Posted by Yokai
A simple condenser mic installed on the chin bar is absolutely useless - over about 40Ks it will pick up wind/engine noise and you can't speech. I considered a double condenser mic set up, one in front of you mouth and one further around the side, wire them out of 180 out of phase and in theory both mics would hear the same wind/engine noise and cancle each other out, but only the mic in front of your mouth would hear the speech.
I'm currently working on a bit of R&D into throat mics (they pick up on vibrations in your throat rather than vibrations in the air). Initial tests have been positive and they're only about $25 from Jaycar.
The earpiece is the next important aspect, unless you find the perfect earpiece, it will start to hurt after about 10 minutes. Installing a speaker in the helmet is a good option but again can start to hurt if not installed properly.
You can get passive noise cancelling ear buds (basically an earplug with an ear piece in it), bloody expensive though >$100.
I'm about to start testing an active noise cancelling ear piece (from the Warehouse - $10). I'll give an update once tested.
My advice is...buy an already developed unit, or wait until I've finished my R&D (could be years away).
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