Yep have been looking at bash plates too(
http://www.bboffroad.com.au/) although I haven't had any issues yet -you no doubt saw the rocks we traversed on the Orongorongo Station on the SCAR write up! The KLX has pretty darn good ground clearance I think. It was just fine over that stuff although I did lay it down once when mounting (bloody amateur! )
I don't know about "impressively hard use" , I've got 4500kms on it since new in October and I just take it where the experienced guys go out on our rides, don't really think about it, I just figure its a small adventure bike so it should handle it! I'd never ridden offroad before October so don't really have any frame of reference, just try and have some fun and come home in one piece!
No major mods on mine - have put on Zeta Enduro Comp bars and Barkbusters and a Ventura Pack Rack, and deleted the pillion strap so it doesn't keep making my tailbone sore, but thats it. Won't mod mine heavily while under warranty, although the Bill Blue 351 big bore kit is tempting LOL, and am planning on heading the 650 route sooner or later anyway. If i could afford to I would certainly keep the KLX and make it a more full on trail bike but at the mo money wise will probably have to sell it to buy the 650.
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