Hey All,
hoping for some advice or thoughts -
I have a 1997 Honda Fireblade 919cc, for the last few years I have had a niggling problem with a cam chain noise/rattle.
I have replaced the cam chain tensioner twice now in about 3/4 years with brand new items at the recommendation of Casbolts Honda in chch a few years ago and now a second time about 5,000km later from the first replacement at the insistance of MCR in Dunedin, now about 4,000km riding later since the newest tensioner replacement I have the same cam chain noise coming back.
bike has done 56,000km and gets good regular oil changes, the same time I when i recently replaced the tensioner about 6 months ago I had the valves checked, new filters/tuning etc. a bunch of other stuff and servicing done.
The first time I took it into MCR I spend well over 1,000 bucks on them diagnosing the bike including doing a couple other small things like bleeding brakes and then 200+ on the cam chain tensioner and fitting and labour. they were supposed to have checked the cam chain for stretch wear while they had the engine open last time and claim that at least then it was fine and told me it was the tensioner which was broken. Now the same noise is back after about 4,000km riding. Very expensive for me, I don't really have more money to throw at it but kind of hesitant to DIY anything to do with the cam chain as I don't have any special tools
Do cam chains stretch? is it likely my blade chain has stretched after 50,000kms and if it is stretched then why did the rattle go away when I fit the new tensioners but come back after only a few thousand kms? both times I replaced the tensioner the noise did go away but only to come back a few months later and only afew thousand kms later. only genuine honda parts have been used (or thats what I have been paying for anyway)
I have had conflicting advice saying that chains should last the life of the bike, others says the chains need to be replaced. Honda themselves say the chain shouldn't stretch that much to need replacing and should last the life of the engine
I'm not sure what I want to hear, but maybe someone has experience with these bikes/with cam chain or tensioner issues. I'm open for any thoughts/opinions/ideas
For a while I just modified the tensioner to become a fixed/manual adjusting type and that kind of worked but was not ideal and would require constant adjusting almost weekly/daily to keep the cam chain rattle away.
Mmm anyway any thoughts/ideas/advice will be taken on board.. I guess I'm trying to find some sort of concrete theory before I let the bike shop charge me another 1,000 bucks to fix the same problem i have already paid to fix a few thousand kms of riding time earlier.
Is there anything I can DIY with the basic mechanics tools and limited knowledge I have?
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