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Thread: Mods & repairs I have done to my '99 Hornet

  1. #1
    Join Date
    4th November 2007 - 13:39
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    Mods & repairs I have done to my '99 Hornet

    heys guys just thought id let you know what ive done to my bike so far
    i purchased my 99cb600 hornet at 67,000 kms from auckland,
    pics to follow when i find em
    the first pics i saw on trade me
    at 66,000 kms



    after i left my previous bike at a accident scene (after rebuilding the gearbox and fixing all the fairings from a earlier crash)
    in a right state
    first time

    second time


    the bike was fitted with a givi screen which did a good job of deflecting the wind
    but it was ugly and rattled
    so i sold that to a kiwibike member -$50
    bought a two brothers exhaust of trademe $100
    got it fitter with a custom link pipe (GPCUSTOM)


    i replaced the stock bars with ultra low renthals
    purchased from a member of kiwibiker $100

    had a custom stainless radiator cover made by GPCUSTOM (southernrider)$50

    replaced stock mirrors with koso mirrors $60 trademe

    then the head decided to bend a valve
    i decided it would be far easier and less trouble some to buy a secone hand head

    so i trolled the internet and found a cylinder head in WALES
    that had done 30,000 kms
    and the seller was kind enough to track down all the required gaskets/ head bolts / parts for
    $700 delivered to my door

    then the oilcooler decided the start leaking $5 in orings wilson bros

    then the bike was up and relaible again !!!!!
    untilll,,,,
    the radiator started to leak
    i temporary repaired this with high temp epoxy $5

    after GPCUSTOM tried his bestest to repair the damage by tig welding the aluminium
    this lasted approximatly 6 months!!

    wahoo
    i found a brand new radiator for $200 shipped

    then the water pump decided to spring a leak
    so i rode the bike for 3 months with the base of a coke bottle cable tied underneath the water pump to catch the fluid :P

    i found a 2nd hand water pump on kiwibiker from a cbr f2 engine$30
    and he sent me another spare!!! wahoo

    also ive repaced the wheel bearings x2 ($12 each set ) wilson bros
    fork oil $20
    repainted forks black / triples $20 can
    custom made grab rail blanks

    also custom made top box holder

    and pannier rack
    and replaced the steering head bearings $39 (pryramid parts)
    wow what a diffference that does !!!!!!!
    then at the southern rider rally my speedo cable broke
    i replaced that $40 (moto xtreme)
    but ever since then the trip meter wont reset



    other mods
    custom screen x3

    black
    clear
    and now yellow (made by me )

    seat cowl (came with cylinder head)
    painted by panelandpolish dunedin (free)
    plastic welded tabs to mount to my bike (meee)



    black racing stripes $30 (auto art)

    dna airfilter + cleaning kit $100 delivered from their website

    new ngk plugs $59 (trademe)

    new brake pads (pryamid parts) $60 for the set

    oil filter /oil change every 5000 kms since ive owned it $60 each time (moto xtreme)

    striped paint of rim lips (cheers scuberubs for the paint stripper)
    then polished with autosol and silvo

    custom fitted led tail light (trademe cnell)$60

    front led indicators $60 (supercheep)

    heated grips motorad $40 (motozone)

    cigarette/accessory socket underseat $20 (super cheep)

    undertank lights $15 (drunken mistake)

    carbon look side cover vinyl $10 (scuberubses m8)
    polished rims paint stripper ( cheers scuberubs)

    tail guard chop (free)

    misc bolts $20

    shory levers $20 from kiwibiker

    and probably a few i cant remember :P

    like exhaust shroud (made by me)


    next on the list
    new foot pegs
    clean/balance/ tune carberators
    new plugs again
    another set of tyres ( i donno , ill troll the internet for 2nd hand ones )ne
    more brake pads

    paint the disk centres ($20?)
    and thermostat cover
    and replace the disk bolts with new ($20?)

    paint the rim centres($40?)

    replace dash with a digital one($200?)

    then um a rear wheel hugger

    as it is atm at 104,000 kms

    plastic fabricator/welder here if you need a hand ! will work for beer/bourbon/booze

    come ride the southern roads www.southernrider.co.nz

  2. #2
    Join Date
    17th July 2005 - 22:28
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    Good looking Hornet, very clean
    Quote Originally Posted by Paul in NZ View Post
    Ha...Thats true but life is full horrible choices sometimes Merv. Then sometimes just plain stuff happens... and then some more stuff happens.....




    Alloy, stainless and Ti polishing.
    Bling your bike out!
    PM me

  3. #3
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    4th November 2007 - 13:39
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    Quote Originally Posted by ducatilover View Post
    Good looking Hornet, very clean
    cheers

    plastic fabricator/welder here if you need a hand ! will work for beer/bourbon/booze

    come ride the southern roads www.southernrider.co.nz

  4. #4
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    20th October 2005 - 17:09
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    Does look very smart Hayden..perhaps would have gone with black mirrors rather than gold but a personal choice.

  5. #5
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    22nd July 2006 - 11:59
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    You've given that Hornet a lot of loving! It really lucked out having you as the next owner! Good list of mods and repairs and spares you got there, did you write all that down or did it just come tripping out of memory lane?
    "I like to ride anyplace, anywhere, any time, any way!"

  6. #6
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    31st March 2005 - 02:18
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    Very nice sir, you are a credit to Hornet owners...

    I couldn't help but think you should upgrade to a 900... no water pump/radiator etc issues, just consumables (inc wheel bearings) in 106,500km so far

    Still, yours is hardly stock and does look good...
    Quote Originally Posted by Jane Omorogbe from UK MSN on the KTM990SM
    It's barking mad and if it doesn't turn you into a complete loon within half an hour of cocking a leg over the lofty 875mm seat height, I'll eat my Arai.

  7. #7
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    25th April 2009 - 17:38
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    I was going to comment on how the can looked really nice, but I see you got rid of it...
    You've done a great job on the rest of it though!
    "A shark on whiskey is mighty risky, but a shark on beer is a beer engineer" - Tad Ghostal

  8. #8
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    19th January 2006 - 19:13
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    Very nice indeed fella,great work.Like most things oem it looked pretty bland to start with eh but you have done a great job of making it your own.
    Be the person your dog thinks you are...

  9. #9
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    4th November 2007 - 13:39
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    Quote Originally Posted by Maha View Post
    Does look very smart Hayden..perhaps would have gone with black mirrors rather than gold but a personal choice.
    for $25 ill probably have to buy more anyway (chinese ebay special)
    black is my next choice!!
    the koso ones i bought for the hornet are on the old xl now
    aluminium and stainless do take a lot of polishing

    plastic fabricator/welder here if you need a hand ! will work for beer/bourbon/booze

    come ride the southern roads www.southernrider.co.nz

  10. #10
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    4th November 2007 - 13:39
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    Quote Originally Posted by gijoe1313 View Post
    You've given that Hornet a lot of loving! It really lucked out having you as the next owner! Good list of mods and repairs and spares you got there, did you write all that down or did it just come tripping out of memory lane?
    its all stored in my head somewhere
    i hate writing and typing lol

    plastic fabricator/welder here if you need a hand ! will work for beer/bourbon/booze

    come ride the southern roads www.southernrider.co.nz

  11. #11
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    Quote Originally Posted by Gremlin View Post
    Very nice sir, you are a credit to Hornet owners...

    I couldn't help but think you should upgrade to a 900... no water pump/radiator etc issues, just consumables (inc wheel bearings) in 106,500km so far

    Still, yours is hardly stock and does look good...
    the original radiator was bent and very damaged im surprised it lasted as long as it did
    more pics




    plastic fabricator/welder here if you need a hand ! will work for beer/bourbon/booze

    come ride the southern roads www.southernrider.co.nz

  12. #12
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    4th November 2007 - 13:39
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    Quote Originally Posted by 98tls View Post
    Very nice indeed fella,great work.Like most things oem it looked pretty bland to start with eh but you have done a great job of making it your own.
    see no ghey exhaust straps

    plastic fabricator/welder here if you need a hand ! will work for beer/bourbon/booze

    come ride the southern roads www.southernrider.co.nz

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