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Thread: Fairing repair ZZR 250

  1. #1
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    18th May 2008 - 15:53
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    Blah Fairing repair ZZR 250

    I am rebuilding a Kawasaki ZZR 250 and need to repair the fairing what is the best method of repair ? I am also looking for a rH front indicator.:

  2. #2
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    17th February 2008 - 13:51
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    depends what your skills are i spose.......some places have flash plastic welding machine things which might be ok for some work.



    I had a fj1100 fairing repaired by a normal panelbeater once....he just bogged, sanded and repainted and it looked like new and it was cheap.

    or if its really bad maybe make complete new parts from fibreglass or similar....just need to be able to take a
    mould first.

    really depends on extent of damage .............
    I wouldn’t be broke if the voices in my head paid rent

  3. #3
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    11th April 2008 - 20:31
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    whoops..............the reply above was from me..........seems my wife had logged in before i noticed

  4. #4
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    18th May 2008 - 15:53
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    Thanks . I see you own a RF900 as well and have had some issue ,Hows it going now .
    I had some issues with a flat spot at about 2800rpm.

  5. #5
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    2nd February 2008 - 14:18
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    Go and see Bryan..........

    See Bryan at Carbon Fibre Design.He's in Pukekohe.

    Quote Originally Posted by Blossom View Post
    depends what your skills are i spose.......some places have flash plastic welding machine things which might be ok for some work.



    I had a fj1100 fairing repaired by a normal panelbeater once....he just bogged, sanded and repainted and it looked like new and it was cheap.

    or if its really bad maybe make complete new parts from fibreglass or similar....just need to be able to take a
    mould first.

    really depends on extent of damage .............
    It's better to have ridden and crashed,than never to have ridden at all....R.I.P. Bruce Bennett (old fart-KB.) 1955-2005 posted by Bronwyn Bennett.

  6. #6
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    31st March 2005 - 02:18
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    Fairing: not sure which one is damaged? Depends how much you want to pay etc. Reflections (http://www.reflectionsmc.co.nz) in Auckland does a fantastic job, but it costs. Plenty of guys on here can do plastic welding as well... can't remember particular ones off hand. Don't know if Just Fairings in Hamilton are still operating, they could be a very good bet too (got a top fairing from them)

    Indicator: In short: Don't bother looking for a 2nd hand one. They are as rare as anything, because they are normally the first thing damaged in an accident. I assume this is the one integrated into the fairing (some models had stalks). Costs around $70-$75 brand new each from memory (I went through one each side)
    Quote Originally Posted by Jane Omorogbe from UK MSN on the KTM990SM
    It's barking mad and if it doesn't turn you into a complete loon within half an hour of cocking a leg over the lofty 875mm seat height, I'll eat my Arai.

  7. #7
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    18th May 2008 - 15:53
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    zzr fairing

    Thanks for the info . I will try plastic welders first .
    Where did you get the indicators from , they want $115 each in Hamilton.

    cheers

  8. #8
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    31st March 2005 - 02:18
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    Bought them from Mt Eden Motorcycles in Auckland

    This was a while ago (2+ years), so its possible prices have gone up, but you could always phone them (or email) to check their price?

    Ph is 09 303 1960, email is ... parts at mtedenmotorcycles.co.nz I believe (but its a guess)
    Quote Originally Posted by Jane Omorogbe from UK MSN on the KTM990SM
    It's barking mad and if it doesn't turn you into a complete loon within half an hour of cocking a leg over the lofty 875mm seat height, I'll eat my Arai.

  9. #9
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    19th March 2007 - 13:00
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    i will charge you for the materials and i will charge half the labour chrage for your best quote and i will fix it with fibreglass

  10. #10
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    13th November 2007 - 12:56
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    I'm just fixing my fairing by DIY. I've used ABS welding rod and a common electrical welder.
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  11. #11
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    4th November 2007 - 13:39
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    Quote Originally Posted by Spindizzy View Post
    I'm just fixing my fairing by DIY. I've used ABS welding rod and a common electrical welder.
    you got a bit of work to do there mate good luck

    plastic fabricator/welder here if you need a hand ! will work for beer/bourbon/booze

    come ride the southern roads www.southernrider.co.nz

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