I tried making a few bike parts out of timber but they wooden work
Was it the subframe or just the rack that broke? If it was the subframe have a look at this: http://www.advrider.com/forums/showthread.php?t=487154& It's easy to add a little extra steel & a lot more strength when you weld it up.
My long suffering luggage & racks were feeling the pace a bit too. I'm currently engineering the new MkII uber strong Cro-Mo rack.
Cheers
Clint
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