Page 8 of 13 FirstFirst ... 678910 ... LastLast
Results 106 to 120 of 181

Thread: DR650 gearbox whine

  1. #106
    Join Date
    15th August 2004 - 17:52
    Bike
    KTM 2T & LC4
    Location
    Rather be riding
    Posts
    3,326
    Quote Originally Posted by marks View Post
    you can eliminate the 3rd gear noise by installing a jardine muffler....
    Or simply riding anywhere near marks' one...
    Cheers,
    Colin

    Quote Originally Posted by Steve McQueen
    All racers I know aren't in it for the money. They race because it's something inside of them... They're not courting death. They're courting being alive.

  2. #107
    Join Date
    5th December 2006 - 11:05
    Bike
    2006 DR650, 2008 Bandit 1250
    Location
    Pekapeka
    Posts
    39
    Quote Originally Posted by pete376403 View Post
    Yes, grinder would be correct description. Also its got a (loud) Two Brothers pipe on it, so Markss fix has been tried, but failed to resolve the problem.

    is the XF650 the same engine as the DR?
    Thanks for getting this issue out there Pete. I have owned the DR since new in July '06. I decided that coz i thrashed it just a bit and oil changes are the best insurance, that every 3k wouldnt hurt. The noise started at about 12k but nothing you would worry too much about. The oil was last changed at 14.5k and there was no metallic bits found in the oil. Over the next couple months it progressively got worse, so I drained the oil again and found a few bits of metal in the oil. I spoke to my mechanic mate and he said that it was a worry and it was worth pulling it down to check it.Glad i did. As photo shows, 3rd gear was buggered and had damaged the gear it runs on. The rest of the motor and gearbox are in perfect condition. Most of the riding on this bike is on gravel roads so you can imagine 2nd and 3rd gear do most of the work. 2nd gear is in perfect condition. My advice to anyone who is concerned about a 3rd whine is to get it pulled down and checked. Total cost of this is about 300 bucks if you remove the motor yourself.

  3. #108
    Join Date
    26th September 2005 - 21:14
    Bike
    05 450 EXC, 990 S
    Location
    Christchurch
    Posts
    3,642
    Quote Originally Posted by dutchman49 View Post
    .....My advice to anyone who is concerned about a 3rd whine is to get it pulled down and checked. Total cost of this is about 300 bucks if you remove the motor yourself.
    Damn I got stung! Cost me about $1000 for a full tear down and rebuild including two new bearings, new rings, oil, filter and spark plugs. I removed and refitted the motor myself.

    Cheers R
    "The ultimate result of shielding men from the effects of folly is to fill the world with fools." - Herbert Spencer, English Philosopher (1820-1903)

  4. #109
    Join Date
    5th December 2006 - 11:05
    Bike
    2006 DR650, 2008 Bandit 1250
    Location
    Pekapeka
    Posts
    39
    My bill will probably be 4 figures.Just hoping the first figure is a one. New rings, 2 gears, gasket set, oil and filter.Ouch!

  5. #110
    Join Date
    10th April 2008 - 12:42
    Bike
    SV1K
    Location
    East Auckland
    Posts
    384
    My DR250 had a 6th gear whine and lower speed shudder. Turned out to be a flogged sleeve between the cog and the shaft. Being mechanically challenged I got a shop to do it... $1200 for the work, oils, gaskets and a couple of cogs.

  6. #111
    Join Date
    5th December 2006 - 11:05
    Bike
    2006 DR650, 2008 Bandit 1250
    Location
    Pekapeka
    Posts
    39
    All back together. Bill was just under 1200 bucks. The DR has never sounded so quiet. Makes me think that the gearbox was always a bit dodgy.

  7. #112
    Join Date
    18th January 2005 - 11:04
    Bike
    Yamaha DT230
    Location
    Ashburton, Mid Canterbury
    Posts
    1,050
    Changed out the oil in the XF today, in preperation for the MMMMM Ride.
    In light of this thread topic I thought it prudent to check to see if there were any bits of gears lurking in the oil - see pic.
    There was only the one piece, so is this just normal wear & tear?
    Attached Thumbnails Attached Thumbnails Click image for larger version. 

Name:	clump 003.jpg 
Views:	39 
Size:	739.7 KB 
ID:	135228  

  8. #113
    Join Date
    3rd February 2004 - 08:11
    Bike
    2021 Street Triple RS, 2008 KLR650
    Location
    Wallaceville, Upper hutt
    Posts
    5,242
    Blog Entries
    5
    that's not the best. You really shouldn't have lumps (even little ones) of internal parts in the oil.
    it's not a bad thing till you throw a KLR into the mix.
    those cheap ass bitches can do anything with ductape.
    (PostalDave on ADVrider)

  9. #114
    Join Date
    27th September 2008 - 18:14
    Bike
    SWM RS 650R
    Location
    Richmond
    Posts
    3,816
    Quote Originally Posted by pete376403 View Post
    that's not the best. You really shouldn't have lumps (even little ones) of internal parts in the oil.
    yea, but what do you do? Pull it apart and see if you can find where that chip came from? or keep on riding and keep an ear out?
    I mentioned vegetables once, but I think I got away with it...........

  10. #115
    Join Date
    2nd March 2004 - 13:00
    Bike
    FransAlp 700
    Location
    Nelson
    Posts
    14,484
    Alloy or steel?

  11. #116
    Join Date
    18th January 2005 - 11:04
    Bike
    Yamaha DT230
    Location
    Ashburton, Mid Canterbury
    Posts
    1,050
    Quote Originally Posted by NordieBoy View Post
    Alloy or steel?
    A jagged chip of steel.

  12. #117
    Join Date
    2nd March 2004 - 13:00
    Bike
    FransAlp 700
    Location
    Nelson
    Posts
    14,484
    Have you got a magnetic sump bolt?

    I've made one for my next oil change in about 1,700km.

  13. #118
    Join Date
    18th January 2005 - 11:04
    Bike
    Yamaha DT230
    Location
    Ashburton, Mid Canterbury
    Posts
    1,050
    Quote Originally Posted by Woodman View Post
    yea, but what do you do? Pull it apart and see if you can find where that chip came from? or keep on riding and keep an ear out?
    Yeah, decision time. The 'whine' hasn't got any worse but then I don't want to be way up north if it changes to a 'grind'.
    However I'v looked closely at the piece again (with my glasses on this time) & it's shiney on all but one surface. So I'll whip around the local bike shops in the morning to see if they can ID it.
    Otherwise I'm sure the DT230 is itching for a ride......

  14. #119
    Join Date
    18th January 2005 - 11:04
    Bike
    Yamaha DT230
    Location
    Ashburton, Mid Canterbury
    Posts
    1,050
    Quote Originally Posted by NordieBoy View Post
    Have you got a magnetic sump bolt?

    I've made one for my next oil change in about 1,700km.
    Please quote to supply 1 x magnetic sump bung to fit Suzuki DR650 / XF650

  15. #120
    Join Date
    27th September 2008 - 18:14
    Bike
    SWM RS 650R
    Location
    Richmond
    Posts
    3,816
    Quote Originally Posted by XF650 View Post
    Yeah, decision time. The 'whine' hasn't got any worse but then I don't want to be way up north if it changes to a 'grind'.
    However I'v looked closely at the piece again (with my glasses on this time) & it's shiney on all but one surface. So I'll whip around the local bike shops in the morning to see if they can ID it.
    Otherwise I'm sure the DT230 is itching for a ride......
    At least if it does let go you can sa "aha I knew that would happen".
    I mentioned vegetables once, but I think I got away with it...........

Thread Information

Users Browsing this Thread

There are currently 1 users browsing this thread. (0 members and 1 guests)

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •