
Originally Posted by
vifferman
The VTR tensioners (and all other Honda ones) have a clockwork-type spring that slowly advances the plunger as the chain stretches and/or the sliders wear, and a ratchet that backs this up, so they can't loosen up. But (however!) on the VTRs, the spring gets fatigued, and when it breaks there's nothing to stop the plunger backing out. If you replace the mechanism with a screw and locknut (
a la APE) it solves that problem.
It's thought that what happens is the long chain throw on the VTR makes for a lot of chain movement. Combine that with lots of engine braking, and poor oiling of the front CCT (it slopes down towards the cylinder barrel, whereas the rear one slopes away, so collects oil), and too much sitting idling on the sidestand warming the engine up (insufficient oil circulation??) and the spring (usually the front one) gets brittle.
The solution is easy: when your Honda starts to get noisy and sound like a chaff cutter (whatever the fook that is), you throw it away and buy another one.

I take it you mean the ratchet pawl spring rather than the main cct spring?
Can't see a spring with such a light duty breaking from fatigue, (think valve-springs, gazillions of cycles without problems) more likely poor quality control in tempering.
The KLX/DRZ engine's been known to have cct issues, there's an after-market manual version for those too. A mate's one started sounding like a concrete mixer and that turned out to be the fix for it, mine seems to be fine.
Go soothingly on the grease mud, as there lurks the skid demon
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